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Wall Cabinet
Rough Mill and Negative template layout
Wall Cabinet in Walnut by craftsman Franz N.
Material being prepared for the rough milling process of two sides. Grain is selected on the plank with negative templates and cut out oversized with a handsaw.
Determine best grain using negative template. Mark corners and join with a straight edge. Negative templates are made slightly oversized from finished dimensions.
Negative Template Cutting Procedure: 1. Rip one length free hand using the band saw. Do not use the fence here! Joint smooth when finished the cut. 2. Using the band saw fence, set fence to the rough mill width and rip other length; be sure to have smooth jointed edge running on fence. 3. Joint that edge smooth and cross cut both ends to rough mill finished length.
After each pass on the band saw joint the edge smooth.
Plane jointer ripple from jointed edges. Test your plane on scrap before setting it to your milled pieces.
Pin Layout on Cabinet Side
Pin layout, sawing and chisel block set up
Tools you will need for layout: 1.) Marking Gauge 2.) Dovetail Marker 3.) 1/4" and 1/2" bench chisel 4.) Combination Square 5.) 3/16" Shim 6.) Paring/Chisel Block 7.) Metal shim 8.) One sharp pencil
Cabinet Maker's Triangle. Drawn properly, it will show top and bottom of cabinet sides and outside faces. You will need to do this to keep the grain and joinery on your project aligned.
Blue tape also works to identify front edges and outside faces.
Set marking gauge to 3/16 shim. Be as accurate as you can be. The very top of the wheel edge should be flush with the top of the shim.
With even steady pressure scribe a 3/16" line. The marking gauge should be running along the outside faces of cabinet sides. The scribe line will appear closer to the outside face if you are doing this properly.
A proper marking gauge scribe line. This line will provide a reference for your chisel edge.
Chiseling of Pins
Begin light chopping cuts along shim up to the pins. Be careful not to nick the pins when you are chiseling next to them.
After chopping at the back begin removing waste. Hold your chisel firmly and don't remove anymore than a dimes thickness in material.
When chopping next to the pins, try and lean your chisel in the direction of the pin slope. You will cut out more of the waste this way which will save some clean-up time when paring.
When you get close to your scribe line you will need a 3/16" shim to run your chisel on. This piece of wood will give you a consistent clean web along the dovetail bottom edge. Use it!
Be sure you are running the bottom of the chisel on top of the shim. Do not dig or let the chisel dive past your scribe line.
When your bottom web has been pared it will be necessary to use your 1/4" chisel to remove waste in the pin corners.
Things are underway in our shop....stay tuned for updates on projects and new shop blog jargon!

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